Intended for Surgeon

Reconstruction of a bone defect caused by nonunion of a previous fracture in a 38-year-old man: Customized TKA Cones

Product

Orthopedy

Date

Doctor

A 38-year-old male patient, following a previous fracture in the tibia and the non-union of the tibial bone, presented with a large bone defect in the proximal tibia and suffered from early osteoarthritis. He was a candidate for knee replacement surgery. Due to the presence of extensive bone defect, joint replacement was not feasible without the use of custom implants.

Preoperative Radiology Image of the Patient

Pre-operative simulation and planning

After obtaining radiology and CT images and planning according to the physician’s treatment plan, a custom Cone was designed to reconstruct the bone defect.

Planning and Design of the Patient-Specific Prosthesis Based on 3D Bone Modeling

After completing the planning and design, the custom-made implant was manufactured using 3D printing

Surgical images

Based on the preoperative simulation, the prosthesis was positioned in the desired location. To ensure proper placement of the prosthesis, a trial component was used during surgery, followed by the implantation of the main component in the patient.

Patient’s bone defect
Implant’s trial placement during surgery
Placement of the Custom-made Implant on the
Prosthesis During Surgery
Reconstruction of Bone Defect Using a Custom Implant

Images after surgery

The knee replacement surgery was successfully performed, and fortunately, after 15 months, the patient is in excellent condition.

The post-op radiology of the patient
Achieving full range of motion in the knee two weeks post-surgery.